Sustainable Manufacturing in Industry 4.0: Enhancing Safety and Rapid Response in Industrial Control Systems with Smart Edge IoT Devices


Authors : Azalfa Kazi; Pranav Ghadigaonkar; Midhya Mathew

Volume/Issue : Volume 9 - 2024, Issue 6 - June


Google Scholar : https://tinyurl.com/584t64h4

Scribd : https://tinyurl.com/5a7bwah9

DOI : https://doi.org/10.38124/ijisrt/IJISRT24JUN1442

Note : A published paper may take 4-5 working days from the publication date to appear in PlumX Metrics, Semantic Scholar, and ResearchGate.


Abstract : In This research, we delve into the dynamic synergy between sustainable energy and Industry 4.0 within the field of "Energy and Sustainable Engineering." It centers on integrating an emergency email generation system into a robust digitalization framework. The study prioritizes hands-on training, emphasizing practical applications that blend sustainable energy practices with the transformative principles of Industry 4.0. By focusing primarily on the intersection of sustainable energy, the project underscores the crucial role of digitization. This seamless integration aligns with the principles of automation, smart technologies, and the evolving landscape of digitization within industries committed to sustainable energy practices. The primary objective in this experiment is to integrate Industrial IoT into the realm of smart manufacturing, effectively incorporating our system into the framework of Industry 4.0, while prioritizing energy sustainability. Through this integration, our experimental results demonstrate that in the event of an emergency condition, instead of the automation system persisting under faulty conditions, an email notification is immediately sent to the operator, facilitated by IoT. This approach not only ensures swift response to critical situations but also contributes to energy conservation and overall sustainability. This initiative significantly contributes to ongoing discussions surrounding sustainable energy, digital transformation, and Industry 4.0, marking a significant step forward in promoting conscientious industrial practices for the future.

Keywords : Industry 4.0, Sustainable Energy, Digitization, Industrial Internet of Things. I.

References :

  1. Carla Gonçalves Machado, Mats Peter Winroth & Elias Hans Dener Ribeiro da Silva. (2020). “Sustainable manufacturing in Industry 4.0: an emerging research agenda”, International Journal of Production Research, 58:5, 1462-1484, DOI: 10.1080/00207543.2019.1652777.
  2. Machado, Carla Gonçalves, Mats Winroth, Dan Carlsson, Peter Almström, Victor Centerholt, Malin Hallin. "Industry 4.0 Readiness in Manufacturing Companies: Challenges and Enablers towards Increased Digitalization." Procedia CIRP 81 (2019): 1113-1118. https://doi.org/10.1016/j.procir.2019.03.262.
  3. Tan Ching Ng and Morteza Ghobakhloo. (2020). "Energy Sustainability and Industry 4.0," International Conference on Sustainable Energy and Green Technology 2019, IOP Conf. Series: Earth and Environmental Science 463: 012090, doi:10.1088/1755-1315/463/1/012090.
  4. Morteza Ghobakhloo. (2020). “Industry 4.0, digitization, and opportunities for sustainability”, Journal of Cleaner Production, Volume 252, ISSN 0959-6526, https://doi.org/10.1016/j.jclepro.2019.119869.
  5. M. W. Condry and C. B. Nelson. (2016). "Using Smart Edge IoT Devices for Safer, Rapid Response with Industry IoT Control Operations," in Proceedings of the IEEE, vol. 104, no. 5, pp. 938-946, May 2016, doi: 10.1109/JPROC.2015.2513672.
  6. Michal Wisniewski, Bartlomiej Gladysz, Krzysztof Ejsmont, Andrzej Wodecki, and Tim Van Erp. (2022).  “Industry 4.0 Solutions Impacts on Critical Infrastructure Safety and Protection–A Systematic Literature Review”. In: IEEE Access 10, pp. 82716– 82735. DOI: 10.1109/ACCESS.2022.3195337. 
  7. Ahmed, Shams Forruque, Md. Sakib Bin Alam, Mahfara Hoque, Aiman Lameesa, Shaila Afrin, Tasfia Farah, Maliha Kabir, GM Shafiullah, and S.M. Muyeen. (2023). "Industrial Internet of Things enabled technologies, challenges, and future directions." Computers and Electrical Engineering 110: 108847. https://doi.org/10.1016/j.compeleceng.2023.108847.
  8. Cheng, G.-J., Liu, L.-T., Qiang, X.-J., and Liu, Y. (2016). "Industry 4.0 Development and Application of Intelligent Manufacturing." In 2016 International Conference on Information System and Artificial Intelligence (ISAI), Hong Kong, China, pp. 407-410. https://doi.org/10.1109/ISAI.2016.0092
  9. Lee, John, Ian Cameron, and Maureen Hassall. (2019). "Process Safety and Environmental Protection." Process Safety and Environmental Protection 132 (December 2019): 325-339.
  10. Davoli, Luca, Laura Belli, and Gianluigi Ferrari. 2020. "IoT-enabled Smart Monitoring and Optimization for Industry 4.0." In Internet of Things: Technologies, Challenges, and Impact, MAT: Roma, Italy 5: 207-226.
  11. Wollschlaeger, M., T. Sauter, and J. Jasperneite. (2017). "The Future of Industrial Communication: Automation Networks in the Era of the Internet of Things and Industry 4.0." IEEE Industrial Electronics Magazine 11, no. 1 (March 2017): 17-27. https://doi.org/10.1109/MIE.2017.2649104.
  12. Shrouf, Fadi, Joaquin Ordieres, and Giovanni Miragliotta. "Smart factories in Industry 4.0: A review of the concept and of energy management approached in production based on the Internet of Things paradigm." 2014 IEEE international conference on industrial engineering and engineering management. IEEE, 2014.
  13. Cioffi, R.; Travaglioni, M.; Piscitelli, G.; Petrillo, A.; Parmentola, A. Smart Manufacturing Systems and Applied Industrial Technologies for a Sustainable Industry: A Systematic Literature Review. Appl. Sci. 2020, 10, 2897. https://doi.org/10.3390/app10082897
  14. Matsunaga, F., Zytkowski, V., Valle, P., and Deschamps, F. (March 2, 2022). "Optimization of Energy Efficiency in Smart Manufacturing Through the Application of Cyber–Physical Systems and Industry 4.0 Technologies." ASME. J. Energy Resour. Technol. October 2022; 144(10): 102104.
  15. Onu, Peter, Anup Pradhan, and Charles Mbohwa. "The potential of industry 4.0 for renewable energy and materials development–The case of multinational energy companies." Heliyon 9.10 (2023).

In This research, we delve into the dynamic synergy between sustainable energy and Industry 4.0 within the field of "Energy and Sustainable Engineering." It centers on integrating an emergency email generation system into a robust digitalization framework. The study prioritizes hands-on training, emphasizing practical applications that blend sustainable energy practices with the transformative principles of Industry 4.0. By focusing primarily on the intersection of sustainable energy, the project underscores the crucial role of digitization. This seamless integration aligns with the principles of automation, smart technologies, and the evolving landscape of digitization within industries committed to sustainable energy practices. The primary objective in this experiment is to integrate Industrial IoT into the realm of smart manufacturing, effectively incorporating our system into the framework of Industry 4.0, while prioritizing energy sustainability. Through this integration, our experimental results demonstrate that in the event of an emergency condition, instead of the automation system persisting under faulty conditions, an email notification is immediately sent to the operator, facilitated by IoT. This approach not only ensures swift response to critical situations but also contributes to energy conservation and overall sustainability. This initiative significantly contributes to ongoing discussions surrounding sustainable energy, digital transformation, and Industry 4.0, marking a significant step forward in promoting conscientious industrial practices for the future.

Keywords : Industry 4.0, Sustainable Energy, Digitization, Industrial Internet of Things. I.

Never miss an update from Papermashup

Get notified about the latest tutorials and downloads.

Subscribe by Email

Get alerts directly into your inbox after each post and stay updated.
Subscribe
OR

Subscribe by RSS

Add our RSS to your feedreader to get regular updates from us.
Subscribe