Optimization of Raw Material Inventory using Always Better Control (ABC) Analysis and Economic Order Quantity (EOQ) Method Approach in the Warehouse of a Bolt Manufacturing Factory in Indonesia


Authors : Amalia Khusnul Irfani; Supriyanto; Gigih Hapsak Pradipto

Volume/Issue : Volume 9 - 2024, Issue 7 - July

Google Scholar : https://tinyurl.com/56nf7dsw

Scribd : https://tinyurl.com/3hda4rh7

DOI : https://doi.org/10.38124/ijisrt/IJISRT24JUL654

Abstract : There is a problem in the raw material procurement process at the Contractor Company, such as running out and excess stock of raw materials, as well as difficulties in determining how many raw materials to order that meet the company's economic value. Running out of raw material stock results in delays in production activities, while excess raw material stock can fill warehouse capacity, thereby increasing storage costs. To overcome this problem, research was carried out using a quantitative descriptive method to determine the level of production cost efficiency and production effectiveness level in order to achieve optimization of raw material supplies using Always Better Control (ABC) Analysis and the Economic Order Quantity (EOQ) Method at Bolt Companies. ABC analysis plays a role in determining which raw materials have the highest level of demand and the EOQ method plays a role in determining the amount of raw materials to be ordered in order to meet the company's economic value. The research results show that the combination of ABC Analysis and EOQ Method can reduce ordering costs and raw material inventory. There are 4 items out of 10 raw material items that are included in Category A or the most prioritized category. From the results of calculations using the EOQ method, the Bolt Company can save total orders and raw material inventory (TIC) in the period January to December 2023 amounting to IDR 2,147,403,-.

Keywords : Optimization of Raw Material Inventory, Always Better Control (ABC) Analysis, Economic Order Quantity (EOQ) Method.

References :

  1. D. N. Pratiwi and S. Saifudin, “PENERAPAN METODE ANALISIS ABC DALAM PENGENDALIAN PERSEDIAN BAHAN BAKU PADA PT.DYRIANA (Cabang Gatot Subroto),” Solusi, vol. 19, no. 1, pp. 60–75, 2021, doi: 10.26623/slsi.v19i1.3000.
  2. I. Ayu Chintia Cahyani and I. Made Pulawan dan Ni Made Santini, “Analisis Persediaan Bahan Baku Untuk Efektivitas dan Efesiensi Biaya Persediaan Bahan Baku Terhadap Kelancaran Proses Produksi pada Usaha Industri Tempe Murnisingaraja di Kabupaten Badung,” Bisnis dan Akuntansi), vol. 18, no. 2, pp. 116–125, 2019.
  3. L. Sandrawati, “Analisis Metode Economic Order Quantity (EOQ) Dalam Pengendalian Persediaan Bahan Baku Pada CV Kampung Kaos Kidung Di Desa Prajegan Kecamatan Sukorejo Kabupaten Ponorogo,” pp. 1–120, 2021.
  4. J. Junaidi, “Penerapan Metode Abc Terhadap Pengendalian Persediaan Bahan Baku Pada Ud. Mayong Sari Probolinggo,” Cap. J. Ekon. dan Manaj., vol. 2, no. 2, p. 158, 2019, doi: 10.25273/capital.v2i2.3988.
  5. M. Jufriyanto and Y. P. Negoro, “Volume 4 No 1 ( 2023 ) JUSTI ( JurnalSistem Dan Teknik Industri ) PENGENDALIAN INVENTORI DENGAN METODE ANALISIS ABC CLASS- JUSTI ( JurnalSistem Dan Teknik Industri ) Tujuan Masalah,” vol. 4, no. 1, pp. 180–188, 2023.
  6. Y. Bambang Ismaya and S. Suseno, “Analisis Pengendalian Bahan Baku Ubi Jalar Jalar Menggunakan Metode Economic Order Quantity (EOQ) Dan H-Sin Rau PT. Galih Estetika Indonesia,” J. Teknol. dan Manaj. Ind. Terap., vol. 1, no. 2, pp. 123–130, 2022, doi: 10.55826/tmit.v1iii.37.
  7. Hartono and D. A. S. Prabowo, “Pengendalian Persediaan Bahan Baku Untuk Menunjang Kelancaran Proses Produksi Filter A-5828 (Studi Kasus di Industri Komponen Otomotif) Inventory Control Of Raw Material To Support The Smoothness Of Production Process Filter A-5828 (Case Study at Automoti,” J. Ind. Manuf., vol. 8, no. 1, pp. 1–14, 2023.
  8. K. Hidayat, J. Efendi, and R. Faridz, “Analisis Pengendalian Persediaan Bahan Baku Kerupuk Mentah Potato Dan Kentang Keriting Menggunakan Metode Economic Order Quantity (EOQ),” Performa Media Ilm. Tek. Ind., vol. 18, no. 2, pp. 125–134, 2020, doi: 10.20961/performa.18.2.35418.
  9. A. M. K. Fitriadi, Akhmad Syakhroni, and Eli Mas’idah, “Analisis Persediaan Bahan Baku Dengan Metode Analisis Always Better Control (ABC) Dan Metode Economic Order Quantity (EOQ),” J. Tek. Ind., vol. 2, no. 1, pp. 20–28, 2023.
  10. W. Wahyudi, “Analisis Motivasi Belajar Siswa Dengan Menggunakan Model Pembelajaran Blended Learning Saat Pandemi Covid-19 (Deskriptif Kuantitatif Di Sman 1 Babadan Ponorogo),” KadikmA, vol. 13, no. 1, p. 68, 2022, doi: 10.19184/kdma.v13i1.31327.
  11. F. A. Rizkananta, “Studi Pengaruh Karakteristik Ruang Pasar Tradisional Dan Modern Terhadap Kenyamanan Konsumen Studi Kasus : Pasar Gede Dan Rita Pasaraya Kota Cilacap,” J. Imaji, vol. 9, pp. 671–680, 2020.

There is a problem in the raw material procurement process at the Contractor Company, such as running out and excess stock of raw materials, as well as difficulties in determining how many raw materials to order that meet the company's economic value. Running out of raw material stock results in delays in production activities, while excess raw material stock can fill warehouse capacity, thereby increasing storage costs. To overcome this problem, research was carried out using a quantitative descriptive method to determine the level of production cost efficiency and production effectiveness level in order to achieve optimization of raw material supplies using Always Better Control (ABC) Analysis and the Economic Order Quantity (EOQ) Method at Bolt Companies. ABC analysis plays a role in determining which raw materials have the highest level of demand and the EOQ method plays a role in determining the amount of raw materials to be ordered in order to meet the company's economic value. The research results show that the combination of ABC Analysis and EOQ Method can reduce ordering costs and raw material inventory. There are 4 items out of 10 raw material items that are included in Category A or the most prioritized category. From the results of calculations using the EOQ method, the Bolt Company can save total orders and raw material inventory (TIC) in the period January to December 2023 amounting to IDR 2,147,403,-.

Keywords : Optimization of Raw Material Inventory, Always Better Control (ABC) Analysis, Economic Order Quantity (EOQ) Method.

Never miss an update from Papermashup

Get notified about the latest tutorials and downloads.

Subscribe by Email

Get alerts directly into your inbox after each post and stay updated.
Subscribe
OR

Subscribe by RSS

Add our RSS to your feedreader to get regular updates from us.
Subscribe