Influence of Stone Dust on Compressive Strength and Embodied Energy of Mortar


Authors : Fariyaz S. Bagwan; Dr.K.S.Gumaste

Volume/Issue : Volume 8 - 2023, Issue 6 - June

Google Scholar : https://bit.ly/3TmGbDi

Scribd : https://tinyurl.com/4r4s9tkr

DOI : https://doi.org/10.5281/zenodo.8142867

Abstract : In present construction industry sand is a common building material used as a fine aggregate. The availability of natural sand is being exhausted due to rapid growth in construction activities. Also good quality sand may have to be transported from long distances adds to the cost of construction and energy consumption. Hence it becomes inevitable to use alternative materials for fine aggregate. Nowadays large quantity of stone dust is produced as a by-product of crushing activities in the stone crusher units. Also, stone dust produced from such crushing zones appears as a problem for effective disposal. It has limited application in construction activities and a large amount of it is being dumped into low-lying areas. In this study, the main concern is to utilize the stone dust as a constituent for a mortar mix and to carry out embodied energy measurements. For this purpose, different mortar mixes are produced by replacing natural and manufactured sand with stone dust content. Stone dust passing by 150 microns is used for sand replacement. Mortar specimens are cast and investigated for compressive strength. To determine embodied energy of mortar energy measurement studies are carried out in a stone crusher unit located at Jaysingpur, Maharashtra. The energy required for the production and transportation of manufactured sand and stone dust is calculated. This paper reports the experimental study which investigated the influence of the replacement of sand with stone dust and thereby its effect on compressive strength and embodied energy. For this purpose cement mortar cube was studied with various proportions of stone dust as 0%, 5%, 10%, 15%, 20% and 25% by weight of sand. A comparison of energy in different types of mortar mix has been made. The experimental results showed that the replacement of stone dust for sand was found to enhance the compressive properties of mortar specimen. Use of stone dust with manufactured sand for mortar preparation can led to 8-10% energy savings. It has been Moreover the substitution of sand by stone dust will serve the solid waste minimization and waste recovery and beneficiating the environment.

Keywords : Stone Dust, Waste Recovery, Embodied Energy, Cement Mortar, Manufactured Sand, Natural Sand.

In present construction industry sand is a common building material used as a fine aggregate. The availability of natural sand is being exhausted due to rapid growth in construction activities. Also good quality sand may have to be transported from long distances adds to the cost of construction and energy consumption. Hence it becomes inevitable to use alternative materials for fine aggregate. Nowadays large quantity of stone dust is produced as a by-product of crushing activities in the stone crusher units. Also, stone dust produced from such crushing zones appears as a problem for effective disposal. It has limited application in construction activities and a large amount of it is being dumped into low-lying areas. In this study, the main concern is to utilize the stone dust as a constituent for a mortar mix and to carry out embodied energy measurements. For this purpose, different mortar mixes are produced by replacing natural and manufactured sand with stone dust content. Stone dust passing by 150 microns is used for sand replacement. Mortar specimens are cast and investigated for compressive strength. To determine embodied energy of mortar energy measurement studies are carried out in a stone crusher unit located at Jaysingpur, Maharashtra. The energy required for the production and transportation of manufactured sand and stone dust is calculated. This paper reports the experimental study which investigated the influence of the replacement of sand with stone dust and thereby its effect on compressive strength and embodied energy. For this purpose cement mortar cube was studied with various proportions of stone dust as 0%, 5%, 10%, 15%, 20% and 25% by weight of sand. A comparison of energy in different types of mortar mix has been made. The experimental results showed that the replacement of stone dust for sand was found to enhance the compressive properties of mortar specimen. Use of stone dust with manufactured sand for mortar preparation can led to 8-10% energy savings. It has been Moreover the substitution of sand by stone dust will serve the solid waste minimization and waste recovery and beneficiating the environment.

Keywords : Stone Dust, Waste Recovery, Embodied Energy, Cement Mortar, Manufactured Sand, Natural Sand.

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