Authors : Aldi Sentosa; Dwi Indra Prasetya; Rudy Effendy Listiyanto

Volume/Issue : Volume 9 - 2024, Issue 7 - July

Google Scholar : https://tinyurl.com/26ec4wdk

Scribd : https://tinyurl.com/4fe9uskh

DOI : https://doi.org/10.38124/ijisrt/IJISRT24JUL989

Abstract : PT. Fajar Surya Wisesa specializes in manufacturing packaging paper, with its factory located in the WWTP Department. The company is dedicated to enhancing the productivity and operational efficiency of its Centrifugal Pump machines through effective maintenance strategies. This study employs a quantitative approach to assess the Overall Equipment Effectiveness (OEE), encompassing availability, performance efficiency, and quality rate, alongside a Six Big Losses analysis. The findings revealed that the average machine availability reached 98%, with a notable decrease observed in August due to downtime incidents. Performance efficiency consistently exceeded 90%, although higher production outputs occasionally led to efficiency declines. Quality rates remained stable and high, signaling advancements in production processes and quality control measures. Overall, the average OEE value attained 88%, surpassing the global standard of 85%. To further optimize Centrifugal Pump machine effectiveness, proposed enhancements include operator training, regular performance assessments, improved operator welfare considerations, selection of premium raw materials, updates to standard operating procedures (SOPs), scheduled preventive maintenance, enhanced workplace safety measures, and investments in energy backup systems. In conclusion, these initiatives have effectively elevated the performance and operational quality of the Centrifugal Pump machines at PT. Fajar Surya Wisesa.

Keywords : Centrifugal Pump Machine, Overall Equipment Effectiveness (OEE), Total Productive Maintenance (TPM).

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