Authors :
S. R. Pandit; Sudarshan Pangam; Harshada Gaikwad
Volume/Issue :
Volume 11 - 2026, Issue 5 - May
Google Scholar :
https://tinyurl.com/5fzyh24u
Scribd :
https://tinyurl.com/5fzyh24u
DOI :
https://doi.org/10.38124/ijisrt/26May1307
Note : A published paper may take 4-5 working days from the publication date to appear in PlumX Metrics, Semantic Scholar, and ResearchGate.
Abstract :
The Electric Pneumatic System for Countersink Module is designed to automate the countersinking process used
in manufacturing industries. Countersinking is a machining operation that creates a conical hole for screw heads to fit flush
with the surface. Traditional manual or semi-automatic systems are time-consuming and less accurate. This paper presents
an automated solution using electric control and pneumatic actuation to improve precision, speed, and safety. The system
integrates sensors, PLC control, pneumatic cylinders, and motor-driven tools to perform consistent countersinking
operations. The proposed system ensures uniform depth control, reduced human intervention, increased productivity, and
enhanced operational safety. The system was tested under different working conditions and showed reliable performance.
Keywords :
Electric Pneumatic System for Countersink Module Includes Key Elements Such as Electric Motor, Pneumatic Cylinder, PLC Control, Solenoid Valve, Compressed Air Supply, Proximity Sensor, Tool Rotation, Linear Motion, Automatic Operation, Precision Machining, Workpiece Detection, Forward and Return Stroke, High Speed, Accuracy, and Industrial Automation
References :
- S. R. Majumdar 2017 Pneumatic Systems: Principles and Maintenance, Tata McGraw-Hill Education, New Delhi.
- Frank D. Petruzella 2016 Programmable Logic Controllers, McGraw-Hill Education, New York.
- Anthony Esposito 2019 Fluid Power with Applications, Pearson Education, London.
- Mikell P. Groover 2020 Automation, Production Systems, and Computer-Integrated Manufacturing, Pearson Education, United States.
- W. Bolton 2018 Mechatronics: Electronic Control Systems in Mechanical and Electrical Engineering, Pearson Education, UK.
The Electric Pneumatic System for Countersink Module is designed to automate the countersinking process used
in manufacturing industries. Countersinking is a machining operation that creates a conical hole for screw heads to fit flush
with the surface. Traditional manual or semi-automatic systems are time-consuming and less accurate. This paper presents
an automated solution using electric control and pneumatic actuation to improve precision, speed, and safety. The system
integrates sensors, PLC control, pneumatic cylinders, and motor-driven tools to perform consistent countersinking
operations. The proposed system ensures uniform depth control, reduced human intervention, increased productivity, and
enhanced operational safety. The system was tested under different working conditions and showed reliable performance.
Keywords :
Electric Pneumatic System for Countersink Module Includes Key Elements Such as Electric Motor, Pneumatic Cylinder, PLC Control, Solenoid Valve, Compressed Air Supply, Proximity Sensor, Tool Rotation, Linear Motion, Automatic Operation, Precision Machining, Workpiece Detection, Forward and Return Stroke, High Speed, Accuracy, and Industrial Automation
