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Effect of Material-to-Liquor Ratio on Fastness Performance and Color Strength of Polyester/Cotton Blended Knitted Fabric Dyed by One-Bath Two-Stage Dyeing


Authors : Md. Mizanur Rahoman; Hossen Md Mahabub; Rahman Md Mahbubur; Md. Rofikul Islam; Pappu Sarker; Md. Shuvo Mia; Md. Rezaul Karim; Md. Israil Hossain; Abu Raihan; Shib Shankar Chakraborty

Volume/Issue : Volume 11 - 2026, Issue 5 - May


Google Scholar : https://tinyurl.com/yphjd9rs

Scribd : https://tinyurl.com/4e5mvuc7

DOI : https://doi.org/10.38124/ijisrt/26May1149

Note : A published paper may take 4-5 working days from the publication date to appear in PlumX Metrics, Semantic Scholar, and ResearchGate.


Abstract : This study investigated the effect of the material-to-liquor (M:L) ratio on the dyeing performance of a 65/35 polyester/cotton blended single jersey knitted fabric using a one-bath, two-stage dyeing process under laboratory conditions. The polyester component was dyed with disperse dyes at high temperature under acidic conditions, followed by reactive dyeing of the cotton component under alkaline conditions. Three different material-to-liquor ratios (1:8, 1:9, and 1:10) were evaluated to assess their influence on color fastness and shade characteristics. The washing fastness results showed good to excellent resistance to color change (rating 4–5) for all investigated dyeing conditions, indicating stable shade retention after laundering. Excellent staining resistance (4–5 rating) was observed against acetate, nylon, polyester, acrylic, and wool adjacent fabrics, while staining on cotton improved from 2–3 at 1:8 and 1:9 M:L to 3–4 at 1:10 M:L, suggesting reduced dye transfer at a higher liquor ratio. Dry rubbing fastness remained consistently good to excellent (4–5) across all dyeing conditions, whereas wet rubbing fastness improved from 2 at 1:8 M:L to 3 at 1:10 M: L.

Keywords : One-Bath Two-Stage Dyeing, Polyester/Cotton Blended Fabric, Material-to-Liquor Ratio, Color Fastness, Color Strength (K/S).

References :

  1. XIAO H, ZHAO T. One-bath union dyeing of wool/acrylic blend fabric with cationic reactive dyes based on azobenzene [J]. Fibers and Polymers, 2018, 19(2): 331-9.
  2. XIAO H, ZHAO T, LI C-H, et al. Eco-friendly approaches for dyeing multiple type of fabrics with cationic reactive dyes [J]. Journal of Cleaner Production, 2017, 165: 1499-507.
  3. ZHENG J, LIU X, REX BRADY P. One‐bath union dyeing of wool/polytrimethylene terephthalate blends [J]. Coloration technology, 2008, 124(4): 204-10.
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  10. RIAZ S, JABBAR A, SIDDIQUI H, et al. A sustainable process for cotton and polyester/cotton blend dyeing with nucleophilic disperse dyes through chemical modification [J]. Cellulose, 2024, 31(6): 3981-92.
  11. ZHOU T, WANG Y, ZHENG H, et al. Sustainable and eco-friendly strategies for polyester-cotton blends dyeing in supercritical CO2 [J]. Journal of CO2 Utilization, 2022, 55: 101816.

This study investigated the effect of the material-to-liquor (M:L) ratio on the dyeing performance of a 65/35 polyester/cotton blended single jersey knitted fabric using a one-bath, two-stage dyeing process under laboratory conditions. The polyester component was dyed with disperse dyes at high temperature under acidic conditions, followed by reactive dyeing of the cotton component under alkaline conditions. Three different material-to-liquor ratios (1:8, 1:9, and 1:10) were evaluated to assess their influence on color fastness and shade characteristics. The washing fastness results showed good to excellent resistance to color change (rating 4–5) for all investigated dyeing conditions, indicating stable shade retention after laundering. Excellent staining resistance (4–5 rating) was observed against acetate, nylon, polyester, acrylic, and wool adjacent fabrics, while staining on cotton improved from 2–3 at 1:8 and 1:9 M:L to 3–4 at 1:10 M:L, suggesting reduced dye transfer at a higher liquor ratio. Dry rubbing fastness remained consistently good to excellent (4–5) across all dyeing conditions, whereas wet rubbing fastness improved from 2 at 1:8 M:L to 3 at 1:10 M: L.

Keywords : One-Bath Two-Stage Dyeing, Polyester/Cotton Blended Fabric, Material-to-Liquor Ratio, Color Fastness, Color Strength (K/S).

Paper Submission Last Date
30 - June - 2026

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