Corrosion and Erosion in Pulverized Coal based Fluidized Bed Combustion Boiler in Power Plants


Authors : Sukhdeep Singh Gill; Navdeep Singh Grewal; Kewal Singh

Volume/Issue : Volume 9 - 2024, Issue 6 - June


Google Scholar : https://rb.gy/lyxzk8

Scribd : https://rb.gy/8profx

DOI : https://doi.org/10.38124/ijisrt/IJISRT24JUN416

Note : A published paper may take 4-5 working days from the publication date to appear in PlumX Metrics, Semantic Scholar, and ResearchGate.


Abstract : Coal is a complex fuel that contains fraction of non combustible minerals called ash and varying amount of sulfur. Since the very early days of using coal for combustion to produce steam for power generation or for processing industries, corrosion and/or erosion problems at high temperatures in pulverized coal/coal based plants have been matters of concern. Up to 450°C, the problem of corrosion can occur at water wall and in range of 500°C to 650°C, this can happen with re-heater and super-heater. The scenario of these issues have been changed in last few years for the reasons which includes use of low grade coal, methods adopted for low NOx emission and demand for higher efficiency. With fluidized bed combustion (FBC), even with low grade coals, higher combustion efficiency could be achieved due to excellent gas/solid reactivity at comparatively low reaction temperature. However corrosion, erosion and combined corrosion/erosion are major causes of degradation of material associated with fluidized bed combustion boilers. This paper describes the investigations carried out on wear due to corrosion and/or erosion occurred in captive thermal power plant using FBC boilers for their steam requirement.

Keywords : Fluidized Bed Boiler, Corrosion, Erosion, Pitting, Graphitization, Steam Erosion.

References :

  1. Chattoraj, I., (1995), “Corrosion in Power Plants”, pp.3-5.
  2. Dr. Sahid Tufail Sheikh Pso, Dr. Shahid Tufail Sheikh Pso, (2020), “Failure of super-heater of Boiler Tubes”, The Journal of Corrosion Science and Engineering, Vol-6, Paper-C 100.
  3. Hidalgo, V.H., Varela, F.J.B. & Rico, E.F., (2017), “Erosion Wear and Mechanical Properties of Plasma Sprayed Nickel and Iron Based Coatings Subjected to Service Conditions In boilers”, Trib.Inp., Vol.30, No. 9, pp. 641-649
  4. Hertfeid, W. H. (2022), “Corrosion as Affecting the Metal used in Mechanical arts Engineering”, Vol-134. pp 639-643.
  5. Khanna. A.S.,(1995), “Fire Side Corrosion and Erosion Problems in Coal Based Power Plant”.
  6. Krishnaswami, N. & Bhattacharya, P.S., (1995), “Water Side Corrosion in Boilers – Tata Steels Experience”, pp 3-5.
  7. Natesan. K, 1997, “Corrosion Performance of Materials in Coal Fired Power Plants”.
  8. Reid, W.T., (1978), “Exteranl Corrosion & Deposits: Boilers & Gas Turbines”, American Elseiver, New York, pp. 112-119.
  9. Stringer John, 1997, “High Temperature Corrosion Problems in Coal Based Power Plants and Possible Solutions”.
  10. Walker, W.H., Anna M. Lederholm and Bent, L. N., (1907) “The Corrosion of Iron and steel”, J.Am. Chem. SOC., Vol-28, PP. 1251-1254.

Coal is a complex fuel that contains fraction of non combustible minerals called ash and varying amount of sulfur. Since the very early days of using coal for combustion to produce steam for power generation or for processing industries, corrosion and/or erosion problems at high temperatures in pulverized coal/coal based plants have been matters of concern. Up to 450°C, the problem of corrosion can occur at water wall and in range of 500°C to 650°C, this can happen with re-heater and super-heater. The scenario of these issues have been changed in last few years for the reasons which includes use of low grade coal, methods adopted for low NOx emission and demand for higher efficiency. With fluidized bed combustion (FBC), even with low grade coals, higher combustion efficiency could be achieved due to excellent gas/solid reactivity at comparatively low reaction temperature. However corrosion, erosion and combined corrosion/erosion are major causes of degradation of material associated with fluidized bed combustion boilers. This paper describes the investigations carried out on wear due to corrosion and/or erosion occurred in captive thermal power plant using FBC boilers for their steam requirement.

Keywords : Fluidized Bed Boiler, Corrosion, Erosion, Pitting, Graphitization, Steam Erosion.

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