Circular Economy Opportunity Utilizing Fitness for Service Methodology for Aged HIC Defected Reboiler


Authors : Dhawi A. Al-Otaibi; Fayez H. Al-Ghamdi; Ghazzi A. Al-Otaibi

Volume/Issue : Volume 9 - 2024, Issue 7 - July

Google Scholar : https://tinyurl.com/4uc5cbjp

Scribd : https://tinyurl.com/sd3rvxp5

DOI : https://doi.org/10.38124/ijisrt/IJISRT24JUL1104

Abstract : The phenomenon of Hydrogen-Induced Cracking (HIC) is a cracking mechanism of carbon steel material as in ASME SA- 516 pressure containing equipment operating in a wet sour H2S environment. Such phenomenon is mainly driven by the diffusion of hydrogen atoms into the carbon steel due to corrosion reaction. The Structural integrity of an in-service equipment that contain a flaw or damage such as HIC could be scrutinised using Fitness For Service (FFS) assessments as quantitative engineering evaluations. The assessments are conducted using methodologies specifically prepared for pressurized equipment. These assessments provide standard procedure that can be used to determine if pressurized equipment containing flaws could continue to operate safely for certain period of time. FFS assessments are recognized and referenced by the API Codes and Standards such as API- 510, 570, & 653, and by National Board-23. Those assessments are considered suitable methodologies for evaluating the structural integrity of pressurized equipment as heat exchangers, pressure vessels, piping systems and storage tanks where inspection has revealed degradation and flaws in the equipment. The objective of this paper isto illustrate API-579 case study of HIC of fifty (50) years operating pressurized equipment, namely reboiler.

References :

  1. ASME Boiler and Pressure Vessel Code Section VIII, Division 1, Rules for Construction of Pressure Vessels, The American Society of Mechanical Engineers, New York, 2019 Edition Fitness-For-Service, API 579-1/ASME FFS-1, June 2016, The American Society of Mechanical Engineers.
  2. Al-Dojayli, M., Chomyn, K., Ghorbani, H., & Barriault, P. (2018). Fitness-for-Service Assessment and Re-rating of Flawed Alumina Feeding Vessels. TMS Annual Meeting & Exhibition (pp. 49-55). Cham: Springer.
  3. Anderson, T.L., “Fracture Mechanics – Fundamentals and Applications,” 3nd Edition, CRC Press, Boca Raton, Florida, 2005.
  4. Milliams, D E and Tuttle, R N, ISO 15156/NACE MR0175 – A New International Standard for Metallic Materials for Use in Oil and Gas Production in Sour Environments, Stainless Steel World, September, (2003), 63-68.
  5. Anderson, P., Bergman, M., Brickstad, B., Dahlberg, L. “A Procedure for Safety Assessment of Components with Cracks –Handbook,” 3rd Edition, SAQ/FoU-Report 96/08, SAQ Kontroll AB, Sweden, 1997.
  6. Koh, S.U.; Jung, H.G.; Kang, K.B.; Park, G.T.; Kim, K.Y. Effect of microstructure on hydrogen-induced cracking of linepipe steels. Corrosion 2008, 64, 574–585.
  7. Anderson, T.L., Merrick, R.D., Yukawa, S., Bray, D.E., Kaley, L. And Van Scyoc, K., “Fitness-For-Service Evaluation Procedures For Operating Pressure Vessels, Tanks, And Piping In Refinery And Chemical Service,” FS-26, Consultants’ Report, MPC Program On Fitness-For-Service, Draft 5, The Materials Properties Council, New York, N.Y., October, 1995.
  8. Findley, K.O.; O'Brien, M.K.; Nako, H. Critical assessment 17: Mechanisms of hydrogen induced cracking in pipeline steels. Material Science Technology, 2015, 31, 1673–1680.
  9. Anderson, T.L. and Osage, D.A., “API 579: A Comprehensive Fitness-For-Service Guide,” International Journal of Pressure Vessels and Piping 77 (2000), pp 953-963.
  10. TEMA, Standard of the Tubular Exchanger Manufacturers Association, Tarrytown, New York.

The phenomenon of Hydrogen-Induced Cracking (HIC) is a cracking mechanism of carbon steel material as in ASME SA- 516 pressure containing equipment operating in a wet sour H2S environment. Such phenomenon is mainly driven by the diffusion of hydrogen atoms into the carbon steel due to corrosion reaction. The Structural integrity of an in-service equipment that contain a flaw or damage such as HIC could be scrutinised using Fitness For Service (FFS) assessments as quantitative engineering evaluations. The assessments are conducted using methodologies specifically prepared for pressurized equipment. These assessments provide standard procedure that can be used to determine if pressurized equipment containing flaws could continue to operate safely for certain period of time. FFS assessments are recognized and referenced by the API Codes and Standards such as API- 510, 570, & 653, and by National Board-23. Those assessments are considered suitable methodologies for evaluating the structural integrity of pressurized equipment as heat exchangers, pressure vessels, piping systems and storage tanks where inspection has revealed degradation and flaws in the equipment. The objective of this paper isto illustrate API-579 case study of HIC of fifty (50) years operating pressurized equipment, namely reboiler.

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