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Biomaterial Reinforcement of Acrylic Resins in Dental Education: Exploring Eggshell-Derived Calcium Carbonate as a Sustainable Filler


Authors : Akogu Yakubu; Iwuji S. C.; Eyarefe O. S.; Chibuzo Virginia Anulika

Volume/Issue : Volume 11 - 2026, Issue 3 - March


Google Scholar : https://tinyurl.com/rfrtck4y

Scribd : https://tinyurl.com/bdhy8cjv

DOI : https://doi.org/10.38124/ijisrt/26mar1463

Note : A published paper may take 4-5 working days from the publication date to appear in PlumX Metrics, Semantic Scholar, and ResearchGate.


Abstract : Polymethyl methacrylate (PMMA) remains the cornerstone material in dental education for fabricating typodonts and prosthetic bases due to its favourable aesthetic and processing properties (Noori et al., 2023). However, its susceptibility to fracture and surface wear under conditions of repetitive clinical simulation limits its long-term functional durability (Koppaka et al., 2024). This study investigates the reinforcement of self-curing acrylic resin using eggshell-derived calcium carbonate (CaCO₃) as a sustainable bio-filler. Eggshells, a globally abundant poultry by-product composed of approximately 95% CaCO₃, were processed into a micro-filler and incorporated into the PMMA matrix at varying weight percentages (Boloor et al., 2025). Using a room-temperature polymerisation protocol and silicone moulding techniques, the composite specimens demonstrated improved surface hardness and structural rigidity attributable to restricted polymer chain mobility induced by the rigid bio-filler particles (Syafrinani, 2022). This research provides a cost-effective, eco-friendly framework for producing high-durability dental training models, particularly relevant for resource-limited educational settings in sub-Saharan Africa and other developing regions.

Keywords : Polymethyl Methacrylate (PMMA), Eggshell Powder (ESP), Calcium Carbonate (CaCO₃), Dental Education, BioFiller, Typodont, Sustainable Dentistry, Acrylic Resin Reinforcement.

References :

  1. Barboza, A. S., Santos, P. M., & Ferreira, L. R. (2025). Calcium carbonate in dentistry: Biological sources and applications in restorative materials. Journal of Dental Research, 104(2), 145–157. https://doi.org/10.1177/00220345241284019
  2. Boloor, N. N., Shetty, R., & Kamath, A. (2025). Eggshell powder as a reinforcing filler in dental acrylic resin: A laboratory evaluation. International Journal of Innovative Science and Research Technology, 10(2), 892–901. https://doi.org/10.38124/ijisrt/25feb892
  3. Jain, N., Gupta, S., & Tiwari, A. (2025). Eggshell biomaterials in dentistry: Properties, processing and clinical applications. Journal of Conservative Dentistry, 28(1), 44–51. https://doi.org/10.4103/jcd.jcd_520_24
  4. Koppaka, R., Reddy, S., & Kulkarni, M. (2024). Evaluation of surface properties of acrylic resin specimens fabricated using different processing techniques. Cureus, 16(4), e58842. https://doi.org/10.7759/cureus.58842
  5. Machado, A. L., Breeding, L. C., Vergani, C. E., & da Cruz Perez, L. E. (2021). Hardness and surface roughness of reline and denture base acrylic resins after repeated disinfection procedures. Journal of Applied Oral Science, 29, e20200498. https://doi.org/10.1590/1678-7757-2020-0498
  6. Noori, Z. S., Al-Jassim, A. H., & Salim, M. A. (2023). Effect of various additives on the mechanical properties of acrylic resin denture base materials: A systematic review. Journal of Dentistry, 131, 104452. https://doi.org/10.1016/j.jdent.2023.104452
  7. Syafrinani, S. (2022). Eggshell powder reinforcement in heat-cured acrylic resin: Effects on surface hardness and flexural strength. Dentika Dental Journal, 25(1), 33–38. https://doi.org/10.32734/dentika.v25i1.7102
  8. Yerou, A., Benali, M., & Khedidja, A. (2025). Reinforcement of PMMA with eggshell-derived materials: Mechanical and microstructural assessment. Dental Materials, 41(3), e42–e50. https://doi.org/10.1016/j.dental.2025.01.011

Polymethyl methacrylate (PMMA) remains the cornerstone material in dental education for fabricating typodonts and prosthetic bases due to its favourable aesthetic and processing properties (Noori et al., 2023). However, its susceptibility to fracture and surface wear under conditions of repetitive clinical simulation limits its long-term functional durability (Koppaka et al., 2024). This study investigates the reinforcement of self-curing acrylic resin using eggshell-derived calcium carbonate (CaCO₃) as a sustainable bio-filler. Eggshells, a globally abundant poultry by-product composed of approximately 95% CaCO₃, were processed into a micro-filler and incorporated into the PMMA matrix at varying weight percentages (Boloor et al., 2025). Using a room-temperature polymerisation protocol and silicone moulding techniques, the composite specimens demonstrated improved surface hardness and structural rigidity attributable to restricted polymer chain mobility induced by the rigid bio-filler particles (Syafrinani, 2022). This research provides a cost-effective, eco-friendly framework for producing high-durability dental training models, particularly relevant for resource-limited educational settings in sub-Saharan Africa and other developing regions.

Keywords : Polymethyl Methacrylate (PMMA), Eggshell Powder (ESP), Calcium Carbonate (CaCO₃), Dental Education, BioFiller, Typodont, Sustainable Dentistry, Acrylic Resin Reinforcement.

Paper Submission Last Date
30 - April - 2026

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