Application Total Productive Maintenance (TPM) To Increase the Effectiveness of Engines with OEE as A Tool to Measure in the Industrial Packaging Cans


Authors : Mohamad Nasir, Haryo Tuwanggono Morrow, Erry Rimawan

Volume/Issue : Volume 4 - 2019, Issue 7 - July

Google Scholar : https://goo.gl/DF9R4u

Scribd : https://bit.ly/2U6dlbG

Competition in the tin packaging industry is very tight so that every industry must improve the effectiveness of the machine in order to survive, compete and dominate the market. The purpose of this study is to calculate the level of effectiveness of the engine, the factors causing low effectiveness, the root of the problems encountered and the settlement related to the treatment machine in the packaging industry cans. The approach used to solve the problems is Total Productive Maintenance. Total Productive Maintenance is one of the elements of manufacturing aimed at improving the effectiveness of the machine. The main indicator is the Overall Equipment Effectiveness TPM. OEE calculation results in this study was 65.43%. Six Analysis of the dominant big losses by using Pareto diagram is setup and adjustment losses amounted to 62, 84% and reduced speed losses amounted to 29.18%. To find the root problems using techniques 5 way and further illustrated by the cause and effect diagram. The problem faced by the industry is a factor kemasankaleng machine maintenance. Implementation of Focused Improvement and Autonomous Maintenance is expected to resolve the problem and improve efektivitasmesin.

Keywords : Total Productive Maintenance, Overall Equipment Effectiveness, Six Big Losses, Cause and Effect Diagram, Autonomous Maintenance, Focused Improvement.

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