An Experimental Study on Concrete Strength Optimization with Surkhi as an Eco-Friendly Sand Substitute


Authors : Milan Kandel; Sandhya Ghimire; Nikita Bhatta; Bijaya Poudel; Isha Adhikari; Aarti Acharya; Ajay Yadav

Volume/Issue : Volume 9 - 2024, Issue 11 - November


Google Scholar : https://tinyurl.com/49pn9ytp

Scribd : https://tinyurl.com/2s38ynud

DOI : https://doi.org/10.38124/ijisrt/IJISRT24NOV566

Note : A published paper may take 4-5 working days from the publication date to appear in PlumX Metrics, Semantic Scholar, and ResearchGate.


Abstract : Concrete is a widely used construction material, with sand as key component. However, excessive extraction of sand has led to a significant environmental consequences, including erosion, ecological imbalance, habitat destruction, and water quality issues. This study aims to develop an economical and sustainable alternative to traditional sand-based concrete while maintaining its structural integrity. It explores the potential of using Surkhi (a waste product from burnt clay bricks) as a partial replacement of sand in concrete. For this study, 120 concrete cube samples were prepared in the laboratory.Concrete cubes of M20 and M25 grades were prepared using design and nominal mixes, with different proportions of Surkhi (0%, 10%, 20%, 30%, and 40%) and tested to evaluate the workability, cost-effectiveness, and compressive strength. Compressive strength tests were conducted on concrete cubes at 7 and 28 days to investigate their mechanical properties. The results shows that a 10% replacement of sand with Surkhi optimizes the strength and workability of concrete without compromising its performance, thus supporting sustainable construction practices. However, the negative impact in concrete strength due to addition of higher proportions of Surkhi should be carefully considered. Furthermore, a cost analysis indicates that replacing sand with Surkhi can help to reduce the production costs, while promoting its use as an eco-friendly alternative. The findings provides valuable insights into the potential of Surkhi to reduce environmental damage and costs without compromising performance at moderate replacement levels. However, further research is recommended to assess the long-term durability and structural integrity of Surkhi-based concrete in various applications.

Keywords : Sustainable Concrete, Eco Friendly Concrete, Surkhi Concrete, Waste material utilization, Cost Effective Concrete, Sand Replacement.

References :

  1. Sapkota, S.C., Yadav, A., Khatri, A. et al. Explainable hybridizedensemble machine learning for the prognosis of the compressive strength of recycled plastic-based sustainable concrete with experimental validation. Multiscale and Multidiscip. Model. Exp. and Des. 7, 6073–6096 (2024). https://doi.org/10.1007/s41939-024-00567-4
  2. Chhetri Sapkota, Sanjog and Dahal, Dipak and Yadav, Ajay and Dhakal, Dipak and Sharma, Ram Kumar and Saini, Gaurav, A Paradigm Shift in Corrosion Inhibition using Botanical Extracts: From Conventional Methods to Advanced Methods for Reinforcing Steel,  http://dx.doi.org/10.2139/ssrn.4963462
  3. Ali, A. &., & Alam, S. (2019). Partial replacement of fine aggregate with brick dust.
  4. Bibekkumar Kushwaha, L. P. (May 2022). Utilization of Surkhi as a Partial Replacement of Sand in. 106-110.
  5. Dong Le Van, N. V. (2023). Using Recycled Brick Masonry Aggregate for Partial Replacement of Fine Aggregate of Concrete. Mientrung University of Civil Engineering and Van Lang University.
  6. G.G Nivetha, M. P. (June 2022). ‘Study on Partial Replacement of Fine aggregates with ceramic waste and brick dust in concrete’. IJIRT.
  7. Gop, M. &., & Dey, G. (. (n.d.). An experimental study on strength and durability of concrete with partial replacement of sand by crushed brick grit.
  8. Shruthi, H. G., & Harsha, K. M. (2018). A survey on partial replacement of sand with crushed brick powder in concrete. International Journal of Advanced Research in Engineering & Management,, 7026–7030.
  9. Hemant Basnet, Chudamani Bista, Ajay Yadav, and Umesh Adhikari, A Case Study of Using the Concrete Cover Block in Steel Reinforcement Bar: Ghorahi Dang,Nepal, interantional journal of scientific research in engineering andmanagement(2024). https://doi.org/10.55041/IJSREM38466
  10. Sapkota, S.C., Saha, P., Das, S. et al. Prediction of the compressive strength of normal concrete using ensemble machine learning approach. Asian J Civ Eng 25, 583–596 (2024). https://doi.org/10.1007/s42107-023-00796-x

Concrete is a widely used construction material, with sand as key component. However, excessive extraction of sand has led to a significant environmental consequences, including erosion, ecological imbalance, habitat destruction, and water quality issues. This study aims to develop an economical and sustainable alternative to traditional sand-based concrete while maintaining its structural integrity. It explores the potential of using Surkhi (a waste product from burnt clay bricks) as a partial replacement of sand in concrete. For this study, 120 concrete cube samples were prepared in the laboratory.Concrete cubes of M20 and M25 grades were prepared using design and nominal mixes, with different proportions of Surkhi (0%, 10%, 20%, 30%, and 40%) and tested to evaluate the workability, cost-effectiveness, and compressive strength. Compressive strength tests were conducted on concrete cubes at 7 and 28 days to investigate their mechanical properties. The results shows that a 10% replacement of sand with Surkhi optimizes the strength and workability of concrete without compromising its performance, thus supporting sustainable construction practices. However, the negative impact in concrete strength due to addition of higher proportions of Surkhi should be carefully considered. Furthermore, a cost analysis indicates that replacing sand with Surkhi can help to reduce the production costs, while promoting its use as an eco-friendly alternative. The findings provides valuable insights into the potential of Surkhi to reduce environmental damage and costs without compromising performance at moderate replacement levels. However, further research is recommended to assess the long-term durability and structural integrity of Surkhi-based concrete in various applications.

Keywords : Sustainable Concrete, Eco Friendly Concrete, Surkhi Concrete, Waste material utilization, Cost Effective Concrete, Sand Replacement.

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