Advancements in Fused Deposition Modeling for Aerospace: Optimizing Lightweight and High- Strength Components


Authors : Dittakavi Tarun; Syam Sundar K; K Ch Kishor Kumar; S Anand Vardhan; P Sri Pavan Sai Durga Prasad

Volume/Issue : Volume 9 - 2024, Issue 6 - June


Google Scholar : https://tinyurl.com/4t38r3cw

Scribd : https://tinyurl.com/5kc2cxdx

DOI : https://doi.org/10.38124/ijisrt/IJISRT24JUN1751

Note : A published paper may take 4-5 working days from the publication date to appear in PlumX Metrics, Semantic Scholar, and ResearchGate.


Abstract : Fused Deposition Modeling (FDM) has emerged as a pivotal technology in aerospace manufacturing, enabling the creation of lightweight and high-strength components. Recent advancements in FDM materials, process optimization, and design methodologies have significantly enhanced its applicability in producing aerospace parts that meet stringent performance criteria. This paper reviews the latest developments in FDM technology, focusing on material innovations, structural optimization techniques, design for additive manufacturing and practical applications in the aerospace sector. Key advancements include the use of high-performance thermoplastics, carbon fiber composites, and hybrid materials, as well as improved printing techniques that reduce defects and enhance mechanical properties. The potential of FDM to revolutionize aerospace manufacturing through cost- effective and efficient production of complex geometries is explored, highlighting ongoing research and future directions in this dynamic field.

Keywords : Fused Deposition Modeling, Aerospace Manufacturing, Light Weight Components, 3D Printing in Aerospace applications, Structural Optimization.

References :

  1. Campbell, I., Bourell, D., & Gibson, I. (2018). Additive manufacturing: rapid prototyping comes of age. Rapid Prototyping Journal, 24(4), 287-298.
  2. Cheng, L., Gu, D., & Li, Z. (2021). Carbon fiber reinforced polymer composites in FDM: Research, applications, and challenges. Journal of Manufacturing Processes, 59, 765-779.
  3. Gibson, I., Rosen, D. W., & Stucker, B. (2014). Additive Manufacturing Technologies. Springer.
  4. Goh, G. D., Yap, Y. L., & Agarwala, S. (2020). Additive manufacturing in unmanned aerial vehicles (UAVs): Challenges and potential. Additive Manufacturing, 29, 100775.
  5. Huang, S. H., Liu, P., Mokasdar, A., & Hou, L. (2017). Additive manufacturing and its societal impact: A literature review. International Journal of Advanced Manufacturing Technology, 67(5-8), 1191-1203.
  6. Khan, M. A., Ahsan, A., & Haider, F. (2019). Advancements in 3D printing technology and their applications in the aerospace sector. Journal of Manufacturing Processes, 45, 151-166.
  7. Liu, J., Yu, Y., & Wang, Q. (2018). Topology optimization of lattice structures with nonlinear mechanical properties. Journal of Mechanical Design, 140(4), 041402.
  8. Ngo, T. D., Kashani, A., Imbalzano, G., Nguyen, K. T. Q., & Hui, D. (2018). Additive manufacturing (3D printing): A review of materials, methods, applications and challenges. Composites Part B: Engineering, 143, 172-196.
  9. Savio, E., De Chiffre, L., & Schmitt, R. (2020). Metrology of freeform shaped parts: A review. CIRP Annals, 69(2), 679-701.
  10. Wohlers, T., & Gornet, T. (2014). History of additive manufacturing. Wohlers Report, 24, 1-31.
  11. Yap, C. Y., Wang, Y., & Sing, S. L. (2019). Material jetting additive manufacturing: An experimental study using mechanical testing. Journal of Mechanical Science and Technology, 33(3), 1365-1373.
  12. Zhang, Y., Chou, K. H., & Gao, W. (2020). Modeling and optimization of FDM process parameters for composite materials. Composite Structures, 243, 112187.

Fused Deposition Modeling (FDM) has emerged as a pivotal technology in aerospace manufacturing, enabling the creation of lightweight and high-strength components. Recent advancements in FDM materials, process optimization, and design methodologies have significantly enhanced its applicability in producing aerospace parts that meet stringent performance criteria. This paper reviews the latest developments in FDM technology, focusing on material innovations, structural optimization techniques, design for additive manufacturing and practical applications in the aerospace sector. Key advancements include the use of high-performance thermoplastics, carbon fiber composites, and hybrid materials, as well as improved printing techniques that reduce defects and enhance mechanical properties. The potential of FDM to revolutionize aerospace manufacturing through cost- effective and efficient production of complex geometries is explored, highlighting ongoing research and future directions in this dynamic field.

Keywords : Fused Deposition Modeling, Aerospace Manufacturing, Light Weight Components, 3D Printing in Aerospace applications, Structural Optimization.

Never miss an update from Papermashup

Get notified about the latest tutorials and downloads.

Subscribe by Email

Get alerts directly into your inbox after each post and stay updated.
Subscribe
OR

Subscribe by RSS

Add our RSS to your feedreader to get regular updates from us.
Subscribe