Authors :
Yadushree A; Dr. Venkatesh Kumar N
Volume/Issue :
Volume 10 - 2025, Issue 2 - February
Google Scholar :
https://tinyurl.com/34jxf9wj
Scribd :
https://tinyurl.com/mtx2fn8v
DOI :
https://doi.org/10.5281/zenodo.14944961
Abstract :
This research addresses the issue of undeclared rejections leading to emergency parts ordering in the automotive
supply chain, a critical factor disrupting production efficiency. Undeclared rejections, and defects found during production
rather than initial inspections, contribute significantly to unexpected shortages. Using the Holt-Winters model, the study
analyzes 15 months of data to predict rejection trends and identify the root causes of these disruptions. Statistical tools,
including ANOVA and autocorrelation analysis, reveal management and handling issues as key contributors. The findings
highlight the need for improved practices to enhance supply chain resilience, reduce emergency orders, and maintain
operational stability.
Keywords :
Supply Chain Resilience, Undeclared Rejections, Emergency Parts Ordering, Holt-Winters Model, Root Cause Analysis.
References :
- Dhingra, A. K., et al. (2019). Cost Reduction and Quality Improvement Through Lean Kaizen Concept Using Value Stream Map in Indian Manufacturing Firms. International Journal of Systems Assurance Engineering and Management, 10(4), 792-800.
- Gargalo, C. L., et al. (2021). A Lean Approach to Developing Sustainable Supply Chains. Sustainability, 13, 3714-3747.
- Gupta, S., et al. (2022). A Bi-Objective Integrated Transportation and Inventory Management Under a Supply Chain Network Considering Multiple Distribution Networks. RAIRO Operations Research, 56, 3991–4022.
- Han, M., et al. (2021). Joint optimization of inspection, maintenance, and spare ordering policy considering defective product loss. Journal of Systems Engineering and Electronics, 32(5), 1167 – 1179.
- He, Y., & Gao, Z. (2023). Joint Optimization of Preventive Maintenance and Spare Parts Ordering Considering Imperfect Detection. Systems, 11(9),427-445.
- Henkelmann, R. (2018). A Deep Learning Based Approach for Automotive Spare Part Demand Forecasting. Master's Thesis, Otto-von-Guericke University Magdeburg, 1-163.
- Huang, K., et al. (2023). Automotive Supply Chain Disruption Risk Management: A Visualization Analysis Based on Bibliometric. Processes, 11(13), 1-25.
- Jain, P., & Arora, P. (2021). Analysis of Time Series Forecasting Techniques for Indian Automotive Industry. Journal of Emerging Technologies and Innovative Research, 8(7), 831-840.
- Keith, E. (2023). Optimizing Inventory Management through Advanced Forecasting Techniques. European Journal of Supply Chain Management, 1(1), 22–30.
- Klug, F. (2022). Modeling Oscillations in the Supply Chain: The Case of a Just in Sequence Supply Process from the Automotive Industry. Journal of Business Economics, 92, 85–113.
This research addresses the issue of undeclared rejections leading to emergency parts ordering in the automotive
supply chain, a critical factor disrupting production efficiency. Undeclared rejections, and defects found during production
rather than initial inspections, contribute significantly to unexpected shortages. Using the Holt-Winters model, the study
analyzes 15 months of data to predict rejection trends and identify the root causes of these disruptions. Statistical tools,
including ANOVA and autocorrelation analysis, reveal management and handling issues as key contributors. The findings
highlight the need for improved practices to enhance supply chain resilience, reduce emergency orders, and maintain
operational stability.
Keywords :
Supply Chain Resilience, Undeclared Rejections, Emergency Parts Ordering, Holt-Winters Model, Root Cause Analysis.